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>buttons
> I wanted to report that I sucessfully replaced the membrane
> on one of my CPs with panel mounted push buttons. I expect thatrun
> keyboard (which also has this replaced DAC and new s/h caps) to
> until the EPROMS fail.as a
>
> The whole proceedure took at least 14hrs and should be done only
> least resort for cases of damaged flex wires, or when you discoverservice
> that the actual switch membrane has worn out. Sooner or later the
> control panels will fail on most CPs-- here is how you fix them:
>
> 1) Remove control panel PCBs (Chroma Polaris must be open see
> manual). Cut off or tape down the flex ribbon.right
>
> 2) Drill holes for every button. I recommend using the upper
> corner to preserve as much text as possible. I drilled from theglued
> outside in, several of the labels (eg. "A") ripped free, but I
> them back down. Use a large bit to clean the hole on the backsideto
> provide a flush or bevelled edge for the switches.was
>
> 2) Switches. You will need around 60 and the best deal I found
> at www.all-electronics.com for surplus sub-miniature SPDTs.Solder
> leads will be very helpful (there are about 140 wires that need tobe
> soldered so anything helps!). I bend the leads prior to mountingso
> have as much clearance as possible.a
>
> 3a) There was still a clearance problem with many buttons hitting
> half dozen or so ICs on the control panel. I solved this byremoving
> the offending ICs, desoldering the sockets (requires decentsoldering
> skills), and then soldering them back down. I was able to justbend
> the PCB to make up the remaining difference.highlighted
>
> 3b) (optional) desolder old flex connectors
>
> 4) Put the PCBs away for a while. Print out the last few pages of
> the service manual with the button wiring chart. I color
> to save time. wwww.rhodeschroma.com is hosting the service manual.wrap
>
> 5) I used 2 different colors of thin solid-core wire (eg. wire
> wire). One for strobes, one for switch signals. Wire them allup,
> it will take a very long time, be careful with how you run thewires,
> try to bend into right angles and run them against the panel tokeep
> things neat.the
> 6) Don't forget to add a wires that will eventually get solder to
> PCBs and ∗label them∗. If you look at where they will be going,the
> switches you should use as the source of these wires will beSW
> obvious. Remember that STB0-STB2 go to a different place then the
> lines.diagram
>
> 7) install PCBS and solder the STB and SW lines. Test it all out--
> good luck. I'm a skilled tech and I had 1 bad solder joint out of
> the nearly 200 solder joints but its easy to use a multimeter to
> troubleshoot as long as you don't scramble up the connection
> (in which case the LEDs will provide some clue).feasible
>
> I will post a picture eventually...
> Due to the time this proceedure takes, I don't think it is
> to pay someone to do it for you as it would cost at least $400which
> is close to the price of a used Polaris. I would charge $500(more
> if it needs to be done in less then a month). Another option isto
> have PCBs manufactured, but that also means machining a new panelso
> that switches line up. Given the size of the panel and expected
> volume, it would probably also end up in the $500 range. A final
> option is to use MIDI which has performance disadvantages.
>
> -Ben